| Customization: | Available |
|---|---|
| After-sales Service: | One-Year Warranty |
| Warranty: | One-Year Warranty |
Suppliers with verified business licenses
Audited Supplier Audited by an independent third-party inspection agency
AEM-800 Automatic platen die cutting machine is used for die cutting various paper, paperboard, corrugated board, plastic sheet (like PVC, PP), with function of die cutting, creasing and embossing. The Max. sheet size is 800*620mm, Min. sheet size is 340*280mm, the max die cutting speed can be 7000 sheets/hour.
Safety, Energy Saving, Efficient
1. Platen press is driven by Taiwan TECO main motor with Panasonic inverter; the running of complete machine is controlled by PLC centralized controlling system which can automatically examine the working status and test unusual status as well as record the working condition. According to the Europe Safety Standard, we design reasonably to make the operability and safety perfect combination.
2. Advanced alarm system of starting up will remind operator to leave the unsafe area. Automatically detecting whole process, if malfunction, non-paper or paper stuck, the pneumatic clutch will separate and stop automatically which reduce the waste of paper, protect the staff and equipment.
3. Elaborate pre-stacked device and paper feeding & delivery non-stop devices reduce the time of stacking, improve the efficiency of machine and increase your income.
4. Selected European, Japanese, Taiwan electrical and pneumatic components improve the stability of the machine and reduce the frequency of inanimateness.
5. Mainframe and base adopt high strength spheroidal graphite cast iron which is accurately processed by numerical control center, guarantee the machine run stably in long time when bearing large pressure. The cores of the platen press machine such as crankshaft, worm gear, are all imported high-class alloy steel, which are processed by quenching and high temperature tempering with a long working life.
6. Lubrication system for core parts is equipped with display device for oil pressure and alarming device for insufficient pressure of oil and air.
7. Supply long-term and complete technical training as well as prompt free maintains for one year, guarantee that our clients can fully master the production technology of our equipment. Our machine is with Perfect design, accurate installation, high stability, high security, low noise.
| Machine Model | AEM-800 Automatic Die Cutting Machine | ||
| Machine configuration | Feeder section | √ | |
| Platen press section | √ | ||
| Heating plate | OPTIONAL | ||
| Stripping section | OPTIONAL | ||
| Sheet delivery section | √ | ||
| Max. Sheet Size | 820×620 mm | ||
| Min. Sheet Size | 340×260 mm | ||
| Feeding Pile Height | 1150mm | ||
| Delivery Pile Height | 1000mm | ||
| Max. Die-Cutting Size | 770×600 mm | ||
| Inner Chase Size | 820×628 mm | ||
| Die Cutting Plate Size | 826×628 mm | ||
| Cutting Rule Height | 23.8mm | ||
| Cutting Plate Thickness | 7mm | ||
| Stock Range | Paperboard:0.1~2 mm | ||
| Corrugated paper:<4 mm | |||
| Plastic sheet: 0.2~1 mm(heating plate is optional) | |||
| Die-Cutting Accuracy | ≤±0.1 mm | ||
| Max. Die-Cutting Pressure | 200 T | ||
| Max. Machine Speed | 7000 S/H | ||
| Min Gripper Margin | 8mm | ||
| Air Supply | 0.6-0.7Mpa, 0.36m³/Min | ||
| Power Requirement | 3 phases 380V 50HZ | ||
| Main Motor Power | 11 kw | ||
| Heating area power (if for plastic cutting, optional) | 16 KW (8 heating zone, each zone is 2kw) | ||
| Total Power(without heating) | 15KW | ||
| Total Machine Weight | AEM-800 | 8.5 T | |
| AEM-800Q | 9.5 T | ||
| Overall Dimension L (+ pre-stacking)×W(+ platform)×H |
AEM-800 | 4300(+1450)×1900(+1680)×1800mm | |
| AEM-800Q | 5150(+1450)×1900(+1680)×1800mm | ||
>Paper Feeding Section: feeder and conveyor table
1. The wall plate of feeder is made of cast iron, which is more stable while high speed running.
2.Precision feeder head(Becker vacuum pump) with double side blower: suitable for both paperboard and corrugated board. It has 4 suction nozzles 4 feed nozzles, and the angle and height of nozzles can be adjusted to suit the different shapes of paper.
3.The pile alignment(left/right) can be adjusted by motor, you just need to press buttons to adjust.
4. Electra-mechanical double-sheet detector.
5. Ramp conveyor table with anti-wore PU press rollers and the brush wheels is much more suitable for feeding thin paper under high speed running condition.
6. Double-usage side lay (pull and push) and front lay guarantee accuracy of the sheet position.
7. Skew paper and accumulated paper detection function and auto stop function: when the sensors detect the paper is skewed or accumulated before being delivered to platen press section, machine will stop.
8. Pneumatic control thin-thick paper converting function.
9. Non-stop paper feeding structure and guide rail type pre-packed pallet improve the efficiency largely.
| Feeding section | Conveyor table |
| Feeder head | Vacuum pump | Double-sheet detector |
| Non-stop feeding | Side lay | Adjustment wheels |
>Platen Press Section
1.Main body adopts high-strength nodular iron cast with special casting process. The Ni-Cr-Mo Alloy crankshaft with special craft process treatment and super wear-resistant worm and gear.
2. High pressure automatic oil motor with filter recycles the oil to lubricate the main transmission parts(crankshaft, worm and gear). And the auto oil pump lubricates all of the necessary parts(gear, chains, etc.)
3. Big flywheel with the pneumatic clutch guarantees high precision when machine is high speed running.
4. Automatic pressure adjustment system, operator just need to set value on touch screen to adjust pressure.
5.Human-friendly design for die and liner plate(Manganese Steel)changing. Die frame can be overturned and locked pneumatically.
6. High-precision cam indexer to control the gripper bars to deliver paper in accurate position.
7. High-strength Ti-Al alloy grippers and wear-resisting chains for gripper bar.
| Main body | Cam indexer |
| Pneumatic clutch | Worm and worm gear | Die frame overturn |
| Pneumatic frame lock | Gripper bar | Auto pressure adjustment |
>Heating plate for plastic sheet(OPTIONAL)
For die cutting the plastic sheet, like PVC, PP, PET sheet
1.Separate setting temperature for independent heating zones(8 groups), temperature range 0-200ºC.
2.Heating plate is made by heat-resisting and high strength casting iron RTCr0.8.
>Stripper Section(OPTIONAL)
1.Stripper is composed of three frames (upper, middle, and bottom frame) which can be pulled out for installation of pins.
2.Stripper bar with needles or male-female plate for waste stripping.
| Stripper |
>Paper Delivery Section
1.Automatic aligning device, air blowers and hair brush guarantee paper pile in good order, no matter the paper is thick or thin.
2.Sheet over-run prevention device: The sheet is moved upwards with the gripper bar, the detection sensor will be initiated and machine will stop.
3.Gripper chains protection device: sensors are connected to the main chains to monitor the tightness of the chains. When it is detected to be loose, the machine will be stopped.
4.The non-stop paper delivery device.
5.Tag insert device(1 set) to record the sheets quantity.
| Paper delivery section |
| Non-stop collection mechanism | Main chain protection device | Tag insert device |
>Electrical box and control system
1.Interface controls are integrated, and numerous electrical switch controls are set in operation screen which is easy operation and easy understanding.
2.PLC centralized controlling system can automatically examine the working status and test unusual status as well as record the working condition.
3. Problem diagnosis function on touch screen, if any problems occur, you can check touch screen to find it.
4. Chinese, English or other any language(optional) on touch screen
5.Electrical components and electrical circuit are in accord with Europe American safety standard.
| >Main parts list | ||
| Name | Materials(Brand)/Origin | quantity |
| Main frame structure | QT500-7 spheroidal graphite cast iron | 1 set |
| Feeder wall | QT500-7 spheroidal graphite cast iron | 2 sets |
| Platen press base-plate | 75Cr1 alloy steel | 1 set |
| Liner cutting plate | Manganese steel plate | 2 pcs |
| Crankshaft | Cr-Ni-Mo alloy steel,Taiwan | 1 set |
| Worm gear | Xingtang, China | 1 set |
| Gripper bar | Ti-Al alloy (high strength), Taiwan | Several sets |
| Gripper teeth | Manganese steel, Taiwan | Several pcs |
| Cam indexing unit | Handex, Taiwan | 1 set |
| Gripper chain | TYC, Taiwan | 2 pcs |
| Conveyor belt | Habasit, Switzerland | Several pcs |
| Main key bearing | NSK,Japan | Several pcs |
| >Main electrical parts and pneumatic parts | ||
| PLC | Fatek, Taiwan | 1 set |
| Touch screen | WECON, Taiwan | 1 set |
| Main motor | Tech, Taiwan | 1 set |
| Gear motor | CPG/Dongli, Taiwan | Several sets |
| Vacuum pump | Tongyou, China | 1 set |
| Hydraulic lubrication motor | Lisheng, China | 1 set |
| Lubrication pump | BIJUR,USA | 1 set |
| Inverter | Panasonic, Japan | 1 set |
| Encoder | Omron, Japan | Several pcs |
| Fiber optic sensor | Panasonic, Japan | Several pcs |
| Relay | Panasonic, Japan | Several pcs |
| AC contactor | PHOENIX, Germany | Several pcs |
| Breaker | Schneider, France | Several pcs |
| Button | Schneider, France | Several pcs |
| Air cylinder | Airtac, Taiwan | Several pcs |
| Pneumatic electromagnetic valve | Airtac, Taiwan | Several pcs |
| PACKING SIZE | AEM-800 | L*W*H: 5800*2200*2000mm |
| AEM-800Q | L*W*H: 6800*2200*2000mm | |
| Vacuum Packing | Loading Container | |
){kind=link}